A power press is a machine which converts metals into miraculous shapes.
Various products like brackets, frame pieces, electronic enclosures
etc., can be manufactured using a power press. There are many different
types of power press machines like C type power press
and pillar type power press which can be further classified into
mechanical power press and hydraulic power press. Due to the advancement
in technology, the power press has also undergone many changes. One of
the most popular power press available today is the CNC power press
having PC based controllers. But, the most commonly used power press is
the mechanical power press
which includes a moving ram used shape as well as bend metals and a
stationery bed or surface where the material to be shaped can be placed.
The power press punches the material, forms the material, bends the
material, shapes the material using combination of different dies
attached to the moving ram and bed. To transmit power into the press,
clutch is used. The clutches remain engaged until the power press
completes the full cycle. High accuracy in bending and shaping metals is
provided by a power press. Besides the above working of a power press,
you also need to have information about the basic setup procedure
required for a power press as given below:-
- The basic thing to be considered is the material thickness and the output expected. You need to review the drawing which specifies the type, dimensions and the angles required. This is very much important to determine the type of tooling and dies to be utilized in a power press.
- The tonnage should be determined which depends on the bending method.
- There should be accuracy in the positioning in tooling which is very important to achieve accuracy in the output.
- The parameters should be adjusted depending on the job to be completed. However, this requires trained and efficient operators. But, with the advancement of the machineries, this can be done by even untrained operators too.
- It is always recommended to do a test bend of the material in order to detect if further adjustments are to be done.
- The power press and its guards, control systems, ancillary equipment like automatic feed system should be maintained properly so that it doesn’t put people at risk.
- The maintenance work on the power press should be carried out when the machine is completely switched off and should be done by people who possess right skills and knowledge.
- Proper training should be provided to the operator responsible of operating the power press.
- The people operating the machine, supervisors and managing the use should be made aware about the specific safety measures to be taken while using power press through written instructions.
- The power press should be regularly and thoroughly examined by the competent person and ensured that it is sound and working in proper condition.
- It is always recommended to keep the record of the maintenance activities performed at a power press to ensure that the power press has been properly maintained.
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